The stock E-Flex does not need inflatables. It uses pure steering for lean control.
This hacked Neo version would also not need inflatables, and would still be steer to lean.
But my other, very heavily modified version does use inflatables, because I have a hybrid system that uses steering and leverage controls to lean.
I’ve just ordered some rubber dampers and m10 countersunk bolts. The dampers are 50x50mm and from a quick Google a tennis ball is ~65mm? Do I need to space the boards apart? Is there an optimum amount of pre-compression?
I am not a huge fan of the tennis balls, but can offer some info related to them. Most people drill a hole (unsure of size) in one or both decks to hold them in position.
As to the spacing, it depends a bit on how much lean angle you want at max. From memory, you need around 3" [75mm] inner gap between the decks for 7* lean per side, if you are around 32" wide. Smaller gaps do work and have been done plenty, but will lead to an earlier lean limit.
For those with the 50mm tall mounts, you can use additional plywood discs or similar spacers to widen the deck spacing. Certainly something that you can play with over time.
As to the pre-compression, yes, that is a good idea. I have a lengthy video that I have wanted to shoot on that concept. But in short, some compression of the springs on both sides when level is good. What is best is actually a case where the leveling springs are still engaged on the open side, even at full lean. It goes to the feel at the center and when you flip-flop from one side over to the other.
Without pre-compression (or preload in typical spring discussion), you end up with a more pronounced “toggle” between the directions. It can feel “supportive” to users new to rockers, but it feels just plain wrong to me. I used foam blocks for years, that did include preload, but came loose and disengaged at full lean. The result is that toggle feel.
Once I swapped to 4" or larger inflatables, and the springs stayed fully engaged at all angles, the feel became so much better. It is more natural and smooth between each direction change. There are many ways to set these up and any is worth a test. Let me know as you get something functional and any feedback you have. I may have suggestions depending on what you feel and like vs don’t like.
I’m not committed to tennis balls, i just haven’t found an affordable inflatable option. I guess they can just be double-sided taped to the bottom plate? Or would you cut a hole for them too?
I don’t like cutting holes, so if I was to use tennis balls, I’d get some of those furniture cups and screw one to each half of the deck, at each ball location.
No, regardless of the ball size, the 3" [75mm] gap is all you ever need for deck gap.
The difference on the ball sizes comes down to the options for placement between the deck, and the pressure within. Larger balls need less pressure for the same effective support.
You just insert the balls between the deck with minimal inflation (really floppy bit some air in them) and then inflate to final pressure once inserted. The extra size allows them to expand and reach between the decks for the best overall feel. So, keep that same max gap, and tune the feel with pressure.
I like the 5-6" range and think the 7-8" is also great. When in doubt, larger is usually better.
Just to close the loop, I’ve ordered one of the Pedivella Rocca rear only setups. It seems to be very well made and offer exactly what I need with a small footprint at reasonable outlay. I looked at building something but frankly for the money its not really worth my time really.
I’ll do a novice review when it arrives if thats helpful for anyone?
Right on! For sure, please share your experience once you get it. I am happy to read any reviews from new and old users. Congrats and I hope it gives you the comfort you want
I did my first ride - 2 hour z2 @ 60% - yesterday with my Stages SB20 on the Pedivella (photo below), after inflating the damping balls to around 8psi. Even 8psi felt too low at the start - a lot of bouncing - so I kept adding air till I got to around 9 or 10psi, and that felt better. After this first ride, I’m not sold yet on this setup versus using the SB20 on its own. The motion feels slightly off, which could be do to the fact that the SB20 is so solid and heavy, that it isn’t a good match to a rocker plate. But I also might need to tweak my setup - primarily seat tilt - slightly. I’ve spent a lot of time tweaking the saddle tilt to get it “perfect” for the SB20 sitting on the floor, and it just feels like its off slightly.
My comparison for how a rocker plate “should” feel is the InsideRide Kickr E-Flex, and one of the biggest differences in feel is that the SB20 on the Pedivella feels like its motion isn’t as “precise”. That is, any motion feels more exaggerated on the SB20, which I put down to its weight - it weighs just slightly less than I do. Pushing the damping balls further out - closer to the edges - could help.
I’m going to do several more rides before I make a final decision on keeping this setup or going back to just the SB20 by itself.
I just did another ride, and after upping the pressure to ~11psi, I’m liking the feel of this setup more. The stiffer damping from the higher pressure significantly reduced the exaggerated movement I experienced yesterday, so the movement when pedaling is more subtle, and feels more natural.
If my wife is okay with this setup, I will probably tweak the pressure a bit, but keep it.
I have only had time to skim, but a reminder to try the wider placement at the edges if you want max support and lower pressure. Sounds like that is a good change to start and you can change if you want more motion later.
Unfortunately given my setup - no access to the right side of the rocker plate - so I need to use the current spot with the cutout on top so I can play with the pressure
Inner tubes is an interesting idea! How did these perform and last? Apologies if this is answered already, I’m trying to work my way (quickly-ish) through the whole thread.
Not great. They were fine to start with - partly because they were new, partly because I had nothing to compare them to. However, after a few months, I found myself having to keep them topped up more frequently. Then one failed on the seam , followed by the other one a few weeks later. I’d purchased four of the tubes at the outset so I just replaced them when they failed. However, sure enough, they too went the same way.
I ended up buying and fitting some inflatable balls and was immediately impressed. The rocker responds and feels so much better than it did with the tubes (something to do with the balls being smaller than the tubes I guess), and the balls are much more resilient. I check the pressure before every workout and maybe give them a quick top up (using one of these) - takes literally seconds. Never had a problem with the balls.
Chad and other builders, quick question regarding hardware.
Is 50mm wide enough to disperse the stress over the plywood, or do I need to find some form of plate to go between my dampers and the plywood?
Also, I can’t work out how to bolt from underneath without using a countersunk. Will that be strong enough, or risk splitting the ply?
Hopefully you can visualise what I mean.
One more potentially dumb question. Is there any reason (other than the unsightly hole and effect on resale) that drilling some holes in my trainer legs wouldn’t work for bolting it to the platform if my Rocker?